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Our client was a large cattle station in the remote northwest with a need for solar-powered water pumping systems at each of their stock water bores.

The client had been using diesel motor-powered line shaft pumps to draw water from old stock bores. These bores were in need of maintenance, and the client wanted to replace their pumps with solar pumping systems.

Our expert install team travelled to the station to carry out pump testing services and install Lorentz solar pumping systems to 15 old stock water bores that had previously been running line shaft pumps with diesel motors.

We were away from home for approximately 4 weeks with several thousand kilometres being covered at the station. We constructed the solar panel arrays with 8 to 16-panels with legs concreted into the ground. Flow rates varied from bore to bore but generally between 4,000L/hr to 14,000L/hr with pumping heads ranging from 10m to 120m.

The project was a great success with all 15 bores being operational by the end of May.

The Indigenous Land and Sea Corporation (ILSC) assists Aboriginal people and Torres Strait Islander people with the management of land for agriculture business, such as cattle stations throughout Australia.

The ILSC contracted Think Water Broome to design and install stock watering infrastructure upgrades on Windidda Station. They also received a unique request to provide training to the station hands in the following areas:

The station is very remote. Located 200km east of Wiluna, some 1500+ km from Broome. Due to the remoteness of the station, a site inspection was not practical. Our team was provided with photos, measurements, and bore information to determine the upgrade requirements to five stock watering points on the station.


It was determined that each of the 5 water points required the following upgrades:

With our vehicles fully loaded with supplies, it took 2 days to travel to the site and then 10 days to complete the installation at all 5 stock watering points. With Patrick training the Station Hands at the same time the team had many eager helping hands to get the job done, especially with site clearing and erecting the solar panel arrays.

Due to the remoteness of this project, careful planning and coordination were required. From ordering the supplies to preparing food to help fuel our install team onsite, the results were well worth it. The ILSC and Windidda Station Community members are pleased with the installation and now have reliable and efficient water infrastructures in place for their cattle.

BACKGROUND

Rio Tinto reached out through an EOI process to find a company that could complete a bore redevelopment and test pumping program for their production bores located at their mining sites in the Pilbara area of Western Australia.

The lengthy tender submission required a significant safety management plan, a groundwater management plan, and a methodology to pump test, redevelop and repair their bores.

Rio Tinto conducted an extensive review of safety and capability before awarding the tender to Think Water Broome.

The Project

This project required Think Water Broome to make a substantial investment in equipment. This included test pumps, camera equipment to log issues, and a jet blasting system to clean bores.

Patrick Annesley and the team developed a truck-mounted hydraulic arm. Attached to this arm is a removable reel or cassette. There are 5 cassettes, one is a bore cleaner made up of poly with jets and a brush system for cleaning the bores. One is poly for flushing of the aquifer, one for lifting the bore pump and flexible rising main, one for the test pump and rising main, and one for the discharge pipe.

The innovative solution allows for one reel to be loaded onto the arm to perform each task, which speeds up the process, without compromising safety.

There are off-the-shelf solutions available for over $400,000, however, Patrick and his team designed and built this system for $100,000, which is engineered approved.

A report is compiled for each bore tested and presented to Rio Tinto. These reports determine if the pumps need to be replaced as well as water quality considerations. Many of the bores are used for mining townsite water so water quality and production are of huge importance.

1 bore test is completed each week, given the complexity of the job and unforeseen issues from old bores.

Outcomes

Think Water Broome has been granted status as a Cat 3 Contractor with Rio Tinto. This allows us to work on a variety of RIO sites. We continue to deliver the very high WHS standards required from Rio Tinto, which is a significant barrier to entry for smaller contractors.

This project was awarded '2021 Project of the Year' at the annual Think Water Group Awards held in August this year.

2021TWAwardsBadge_ProjectOfTheYear

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